Page 26 - Logistics News Sept / Oct 2018
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Racking




              Automated storage systems




                             embrace new roles






                                                                      By Josh Bond, Senior Editor Modern Materials Handling

                                                                             Distribution and fulfilment
                                                                             applications are looking to
                                                                          automated storage to do what it
                                                                          does best—plus a little bit more.


                                                                        AT THIS point, it’s clear that
                                                                        automation will continue to permeate
                                                                        materials handling as warehousing
                                                                        and distribution operations reshape
                                                                        themselves to meet unprecedented
                                                                        demands. Familiar and previously
                                                                        specialised technologies have been
                                                                        adapted to suit a broader range of
                                                                        applications, bringing the capabilities
                                                                        of large and expensive automated
                                                                        systems to smaller operations.
                                                                        As inventory engines, automated
                                                                        storage and retrieval systems (AS/
                                                                        RS) are among the most potentially
                                                                        transformative systems. They stand
                                                                        at the centre of many goods-to-
                                                                        person methodologies, buffering
                                                                        and sequencing strategies and the
                                                                        overarching need for accuracy,
                                                                        density and speed.
                                                                           Every company will approach
                                                                        automation differently and, perhaps
                                                                        not surprisingly, it is the smaller
                                                                        organisations that stand to benefit
                                                                        the most from currently available
                                                                        solutions. An operation with manual
                                                                        picking from ground-level storage can
                                                                        easily justify automation.
                                                                           For newcomers, the process of
                                                                        marrying the right AS/RS to business
                                                                        objectives doesn’t require mountains of
                                                                        data, but it’s not a molehill either. The
                                                                        ultimate goal is to get the right item to
                                                                        the customer in the right quantity. But
                                                                        that is not as easy as it sounds. How
                                                                        many orders do we ship? How fast?
                                                                        Can we spread the workload across the
                                                                        day instead of scrambling before the
                                                                        shipping window closes? It is important
                                                                        to defi ne load units, whether pallets,
                                                                        layers or cases. Will the AS/RS feed a
                                                                        production line in manufacturing, or
                                                                        is it in a DC that brings in full pallets



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